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Technologies de l’hydrogène et électromobilité
Produkcja wodoru w Polsce - technologie i najwięksi producenci wodoru

Production d’hydrogène en Pologne : innovations dans la technologie des énergies vertes

L’année dernière, la production d’hydrogène en Pologne a atteint 784,64 mille tonnes et devient progressivement un facteur clé dans la révolution énergétique qui façonne l’avenir de notre pays. Au cœur de cette transition énergétique se trouve l’hydrogène – non seulement en tant que produit, mais aussi comme symbole d’une nouvelle ère dans l’économie et l’écologie polonaises. Le rôle croissant de la production d’hydrogène en Pologne influence la réduction de la dépendance du pays aux combustibles fossiles. Il permet également la réalisation des objectifs écologiques qui ouvrent de nouvelles opportunités pour la Pologne, tant sur le plan technologique que stratégique.

La production d’hydrogène en Pologne a le potentiel de devenir un élément clé de la stratégie de développement durable du pays, offrant des voies innovantes pour atteindre la neutralité carbone. Particulièrement important est son rôle dans l’approvisionnement en hydrogène pour la décarbonation des secteurs difficiles à électrifier, tels que le transport lourd et l’industrie lourde. En Pologne, où la décarbonation de l’économie est non seulement une nécessité, mais aussi une opportunité pour le développement de nouvelles technologies, l’hydrogène peut jouer un rôle clé. L’utilisation de l’hydrogène vert produit à partir de sources d’énergie renouvelables (OZE) telles que l’énergie solaire ou éolienne semble particulièrement prometteuse. Un tel modèle de production d’hydrogène minimise non seulement l’impact environnemental, mais crée également de nouvelles opportunités économiques, ouvrant la voie à l’autosuffisance énergétique de la Pologne et faisant du pays un producteur d’hydrogène de premier plan dans le monde.

Production d’hydrogène en Pologne et en Europe

L’hydrogène, bien que abondant dans l’univers, est difficilement disponible à l’état pur sur Terre. Actuellement, la production mondiale d’hydrogène s’élève à environ 70 millions de tonnes par an, dont la majeure partie provient des combustibles fossiles, contribuant à environ 2 % des émissions mondiales de dioxyde de carbone. Ce fait jette une ombre sur la perception de l’hydrogène comme source d’énergie « propre ».

Le marché de la production d’hydrogène fait face à une perspective de croissance significative, avec une valeur projetée pouvant atteindre 2,5 billions de dollars d’ici 2050. Cette croissance est alimentée par la demande croissante de sources d’énergie durables et les avancées technologiques qui peuvent réduire le coût de production de l’hydrogène, le rendant ainsi plus accessible et économiquement viable.

Pologne troisième producteur d’hydrogène en Europe et cinquième dans le monde

Ces dernières années, les producteurs d’hydrogène ont gagné en importance en tant qu’acteurs clés de la transition énergétique européenne et mondiale. Se positionnant comme le troisième plus grand producteur d’hydrogène au sein de l’Union européenne et le cinquième au niveau mondial, la Pologne est en première ligne de ce changement révolutionnaire. Cependant, malgré son potentiel prometteur, le marché de l’hydrogène est confronté à des défis qui façonnent son avenir.

Hydrogen production annual acquisition in Europe in 2022
Diagram: Annual hydrogen acquisition in Europe - 2022
Source: Fuel Cells and Hydrogen Obsevatory, Hydrogen Europe

Comme le montre le graphique ci-dessus, la Pologne, avec sa part croissante dans la production mondiale d’hydrogène, fait face à une opportunité unique d’exploiter ce potentiel. À mesure que la technologie se développe et que l’efficacité s’améliore, l’hydrogène devrait devenir un élément clé du mix énergétique futur, notamment dans les secteurs difficiles à électrifier tels que le transport lourd et les industries à forte intensité énergétique. Des défis, tels que le coût élevé des infrastructures, du stockage et du transport de l’hydrogène, subsistent, mais les avancées technologiques et l’intérêt croissant du marché annoncent un avenir prometteur pour ce secteur.

Extraction d’hydrogène dans le Top 3 de l’UE : Allemagne, Pays-Bas et Pologne

Top3 countries in Europe 1. Germany 2. Netherlands 3. Poland
Total hydrogen extraction
1744 kt
970,91 kt
784,64 kt
Number of production facilities
109
32
20

Methods of obtaining hydrogen

Reforming
1524,84 kt
837,63 kt
784,64 kt
By-product
211,23 kt
133,28 kt
17,53 kt

Chloro-alkaline:

123,63 kt
16,36 kt
7,72 kt

Ethylene:

73,79 kt
61,01 kt
9,80 kt

Styrene:

13,81 kt
55,91 kt
0 kt

Source: Fuel Cells and Hydrogen Obsevatory, Hydrogen Europe

Échelle de l’extraction d’hydrogène pour les 3 premiers pays européens :

L’Allemagne est en tête en Europe en termes d’extraction d’hydrogène, avec une production presque double de celle des Pays-Bas et de la Pologne. L’Allemagne dispose également de beaucoup plus d’installations de production par rapport aux Pays-Bas et à la Pologne, ce qui indique une infrastructure plus développée dans ce secteur.
Les Pays-Bas, bien qu’ayant moins d’installations de production que l’Allemagne, se classent deuxième, ce qui peut indiquer une plus grande efficacité et capacité de production des installations individuelles.
La Pologne, classée troisième, dispose d’un nombre plus restreint d’installations de production, mais réalise néanmoins une production significative, ce qui peut témoigner de l’efficacité et de la performance des usines en fonctionnement.

Méthodes de production d’hydrogène en Europe :

En Allemagne et en Pologne, le reformage est la méthode de production dominante, ce qui caractérise la plupart des pays producteurs d’hydrogène. La production à partir de sous-produits, bien que moindre, joue également un rôle important.
Aux Pays-Bas, le reformage représente également la majorité de la production, et la production à partir de sous-produits, en particulier le styrène, est significative. Cela diffère de la Pologne, où la production à partir de l’éthylène est plus importante.
La production issue du procédé chlore-alcali est présente dans les trois pays, mais sa part est la plus importante en Allemagne, ce qui peut indiquer des différences dans l’industrie chimique entre les pays.

Conclusions :

L’Allemagne mène l’Europe en production d’hydrogène grâce à son infrastructure étendue et à sa technologie avancée.
Les Pays-Bas, malgré un nombre réduit d’installations, maintiennent une position forte grâce à leurs installations efficaces et de grande taille.
La Pologne, classée troisième, montre une efficacité significative dans la production d’hydrogène, ce qui la place favorablement face aux concurrents européens et indique des opportunités de croissance potentielles dans cette industrie.

How much hydrogen does Poland produce?

In 2022, Poland’s hydrogen production reached 784.64 thousand tons, indicating a significant increase compared to previous years. It is estimated that Poland had a hydrogen production potential of 1.1 megatons per year in 2022. This development underscores Poland’s growing role in the European hydrogen market. Regional analysis of production reveals that the largest production centers are concentrated in specific regions of the country concentrated around the so-called hydrogen valleys, which is related to the availability of raw materials, infrastructure and local support. This indicates regional growth fields and potential for further development of hydrogen production in Poland.

Hydrogen production in Poland in 2022
Diagram: Hydrogen production in Poland in 2022
Source: Fuel Cells and Hydrogen Obsevatory, Hydrogen Europe

In 2022, the total production of hydrogen in Poland with the selected production process was 784,64 thousand tons. Poland has 20 hydrogen production facilities (excluding water electrolysis facilities with a production capacity of less than 0.5 MW) for selected types of production processes.

Hydrogen production process type:
Reforming: 767.11 kt – Hydrogen production in Poland (annual extraction) by reforming method

By-product: 17.53 kt
  – Hydrogen production in Poland (annual extraction) from by-product (chlor-alkali) – 7.72 kt
  – Hydrogen production in Poland (annual extraction) from by-product (ethylene) – 9.80 kt

The main producers of hydrogen in Poland

Poland, as a growing hub of innovation and energy technology, has its own leaders among hydrogen producers at individual industrial plants. Orlen owns the largest hydrogen plant in Poland (Płock PKN ORLEN ~ 26% of hydrogen production) sets standards in the industry, combining advanced technologies with environmental care. Puławy Zakłady Azotowe also has similar potential, but final production has reached about 18%. Below is a table and chart showing selected industrial hydrogen production facilities in Poland:

Hydrogen producers companies in Poland 2022
Diagram: Hydrogen production in Poland in 2022
Source: Fuel Cells and Hydrogen Obsevatory, Hydrogen Europe
Name Process type Capacity prod. t/y Production t/y
Płock PKN ORLEN
Steam reforming - Refining sector
232836
190926
Gdańsk Grupa Lotos
Steam reforming - Refining sector
168809
138423
Puławy Zakłady Azotowe
Steam reforming - ammonia
214620
133536
Police Zakłady Chemiczne
Steam reforming - ammonia
105120
65405
Włocławek Anwil S.A. (Grupa Orlen)
Steam reforming - ammonia
92327
57446
Jedlicze PKN ORLEN
Steam reforming - Refining sector
58205
47728
Kędzierzyn Zakłady Azotowe 2
Steam reforming - ammonia
70844
44079
Kędzierzyn Zakłady Azotowe 1
Steam reforming - ammonia
68180
42421
Tarnów Zakłady Azotowe
Steam reforming - ammonia
50602
31485
Płock PKN ORLEN
By-product - Ethylene
11957
9804
Tarnów Zakłady Azotowe
Steam reforming - chemical sector
6237
4865
Włocławek Anwil S.A. (Grupa Orlen)
By-product - Chlor-alkali
5460
3767
Zakłady Chemiczne/PCC Rokita
By-product - Chlor-alkali
5208
3594
Puławy Zakłady Azotowe
Steam reforming
3898
3041
Bochnia Stalprodukt
Steam reforming
3767
2938

Table: Hydrogen production in Poland in 2022
Source: Fuel Cells and Hydrogen Obsevatory, Hydrogen Europe

Plock PKN ORLEN It is the largest hydrogen producer in Poland, with an annual hydrogen production capacity of 232,836 tons and actual production of 190,926 tons per year. As a leader in hydrogen production, PKN ORLEN plays a key role in the domestic hydrogen market, investing in new technologies and solutions that contribute to more efficient and sustainable production.

Gdańsk Grupa Lotos Grupa Lotos z Gdańska a strong second among Polish hydrogen producers, demonstrating an annual production capacity of 168,809 tons and effectively using it to produce 138,423 tons of hydrogen per year. The company is a major player in the market, and its hydrogen production activities are important to the national energy economy.

Puławy Zakłady Azotowe  has an impressive hydrogen production capacity of 214,620 tons per year, which translates into the production of 133,536 tons of hydrogen per year. As one of Poland’s leading producers of fertilizers and chemicals, the company uses hydrogen in various chemical processes, demonstrating its strategic importance to the country’s chemical sector.

Police Zakłady Chemiczne is another major hydrogen production center with an annual production capacity of 105,120 tons and actual production of 65,405 tons. This indicates the intensive use of hydrogen in chemical production and the potential to develop more sustainable production processes.

Hydrogen valleys in Poland

What are hydrogen valleys?

Hydrogen valleys are political-socio-economic ventures aimed at creating regional hydrogen markets covering the entire hydrogen technology value chain. They include the production, transmission, storage, and application of hydrogen in various economic sectors. The hydrogen valleys are designed to support the decarbonization of energy-intensive industries, as well as develop hydrogen technology demonstrators in Poland, while building a Polish hydrogen supply chain with the cooperation of business, science, and local administration.

Polish hydrogen valleys under ARP

There are currently eleven hydrogen valleys projects operating in Poland, in which Agencja Rozwoju Przemysłu (ARP) has played a key role during the very creation of, as well as support for, Polish hydrogen valleys. As a state-owned agency and part of the Polish Development Fund Group, IDA is actively involved in Poland’s energy transition, in line with global trends related to the decarbonization of the economy and the transition to green energy.

 

In Poland, the following hydrogen valleys can be distinguished:

  1. Pomorska Dolina Wodorowa – 2018
  2. Wielkopolska Dolina Wodorowa – 2021
  3. Dolnośląska Dolina Wodorowa – 2021
  4. Śląsko-Małopolska Dolina Wodorowa – 2021
  5. Mazowiecka Dolina Wodorowa – 2021
  6. Podkarpacka Dolina Wodorowa – 2021
  7. Zachodniopomorska Dolina Wodorowa – 2022
  8. Rolnicza Dolina Wodorowa – 2023
  9. Centralna Dolina Wodorowa – 2023
  10. Lubelski Klaster Wodorowy – 2023
  11. Bursztynowa Dolina Wodorowa – 2023
Hydrogen valleys in Poland in 2023
Source: ARP

Each of these Hydrogen Valleys has its own unique profile and specialties, focusing on different aspects of hydrogen technologies and their applications. However, it is worth remembering that the design and implementation of Hydrogen Valleys is a dynamic and ever-evolving process, so this list may change as technology and energy policy in Poland develops.

The implementation of these projects is expected to contribute to the development of the domestic industry, create new jobs, and strengthen local economic potential.

Hydrogen technologies used in hydrogen extraction

Hydrogen, being the first element formed after the Big Bang and a component of stars, is the most abundant element in the universe. Hydrogen is the basic component of every star and is the element that is most abundant in the universe. Despite this, its use as an energy source on Earth is complicated and not as obvious as it may seem. So what is the problem?

Hydrogen is present in every drop of water on Earth, which would suggest that it is readily available. However, the challenge is that on our planet hydrogen is not found in free form, but bound in water molecules. While it is a highly efficient fuel and its combustion does not negatively affect the environment, extracting it from water is an energy-intensive process. The amount of energy required to release hydrogen is greater than the energy that can later be extracted from it.

Unfortunately, more than 90 percent of the hydrogen produced today comes from fossil fuels, which is associated with greenhouse gas emissions.

Despite these challenges, hydrogen technology is growing both domestically and internationally, with increasing interest in the energy, automotive and other sectors. The key to success is the development of efficient hydrogen production methods that minimize energy consumption and maximize environmental and economic benefits.

How is hydrogen produced depending on the source of the feedstock?

  1. Production of hydrogen from Wind Farms
    • Using electrolysis to convert energy from wind farms into pure hydrogen. This is a milestone towards a green economy, combining renewable energy sources with low-carbon fuel.
  2. Hydrogen production from water farms
    • Hydroelectric energy to produce hydrogen through electrolysis. This method combines traditional hydropower sources with modern hydrogen technology.
  3. Hydrogen production from Photovoltaics
    • Using solar energy through electrolysis to produce green hydrogen. This is a green solution that turns the sun’s rays into a clean fuel.
  4. Hydrogen Production from Nuclear Energy
    • Electrolysis of water powered by nuclear energy, offering high efficiency and reliability. This method highlights the potential of nuclear energy for sustainable hydrogen production..
  5. Hydrogen Production from the Electric Grid
    • Using existing electric grid infrastructure to produce hydrogen by electrolysis. This method depends on a region’s energy mix and can be a step toward increasing energy efficiency.
  6. Producing hydrogen from Coal
    • Coal gasification is the process by which coal is converted into a hydrogen-rich gas. This method, despite environmental challenges, is playing a role in countries with abundant coal resources.
    • Coal Steam Reforming: Similar to methane steam reforming, but this uses coal as a feedstock.
  7. Hydrogen production from Natural Gas
    • Natural Gas Steam Reforming: A process in which hydrogen is extracted from natural gas using steam.
    • Partial Methane Oxidation: In this method, methane from natural gas reacts with a limited amount of oxygen to produce hydrogen and carbon monoxide.
    • Autothermal Reforming (ATR): A combination of steam reforming of methane and partial oxidation.
    • Natural Gas Pyrolysis: A method in which natural gas is converted to hydrogen and black carbon, minimizing CO2 emissions.
  8. Hydrogen production from Biogas
    • Similar to steam reforming of natural gas, biogas can be used to produce hydrogen, offering an  environmentally friendly alternative.
  9. Hydrogen Production from Biomass
    • Biomass gasification, the process of converting organic materials into hydrogen-rich gas, combines renewable sources with fuel production.
  10. Producing Hydrogen from Waste
    • Converting waste into hydrogen is an innovative method that uses organic waste and other materials to produce clean fuel.
  11. Hydrogen Production Using Thermochemical Processes
    • High-temperature chemical processes that can efficiently convert various raw materials into hydrogen.
  12. Production of hydrogen from water
    • The most relevant technologies are those based on the electrolysis process: Water Electrolysis, Alkaline Electrolysis, Proton Exchange Membrane Electrolysis (PEM), Solid Oxide Electrolysis (SOEC) and Water Photolysis.

Environmental impact and energy efficiency of hydrogen extraction methods in the EU

Today, as global communities focus on carbon reduction and climate change, it is becoming crucial to understand the environmental impact and energy efficiency of different hydrogen production methods.

Currently, hydrogen is extracted from hydrocarbons such as natural gas, oil and coal. Although these processes are well mastered, their main drawback is CO2 emissions, which contradicts the idea of environmentally friendly use of hydrogen. The quest for sustainable hydrogen production challenges us to find methods that are both energy efficient and environmentally friendly.

The chart below provides an analysis and comparison of various hydrogen production technologies in terms of their environmental impact and energy efficiency.

CO2 emissions according to selected hydrogen production methods
Diagram: CO2 emissions according to selected hydrogen production methods

Each hydrogen extraction method has its own unique advantages and challenges.

Electrolysis, especially when powered by renewable energy sources (RES), is considered one of the most promising and environmentally friendly methods of hydrogen production. In Poland, due to the growing share of RES, methods such as electrolysis powered by wind farms, hydroelectricity or photovoltaics are gaining importance.

On the other hand, methods such as steam reforming of natural gas and coal gasification, although now more widespread, have a greater environmental impact due to carbon emissions. However, research into CCS (Carbon Capture and Storage) technologies can help reduce these emissions.

The development of hydrogen technologies in Poland also includes innovations in converting waste into hydrogen, which is a promising alternative to traditional methods. In addition, given Poland’s rich coal resources, ways are being sought to make more efficient and cleaner use of these resources in hydrogen production.

 

Green hydrogen production in Poland as a clean fuel of the future

Poland, with its booming energy sector and growing interest in low-carbon technologies, is a promising ground for the development of green hydrogen production.
Green hydrogen is hydrogen produced using electricity from renewable energy sources, such as wind, solar, hydropower or others. A key element of green hydrogen production is that the entire process, from the generation of electricity to the electrolysis of water (the breakdown of water into oxygen and hydrogen), is free of greenhouse gas emissions.

Hydrogen production from wind farms

ikona zielony wodór - produkcja wodoru z farm wiatrowych
  • Development and Prospects: Poland, especially its coastal areas, has great potential for wind energy. Wind farms, both onshore and offshore, can provide the necessary energy to produce green hydrogen.
  • Integration with the Energy System: Using wind power to produce hydrogen helps integrate renewable energy sources into the power system, enabling better management of production variability and energy demand.

Hydrogen production from hydroelectric farms

  • Hydroelectric Power Plants as a Source of Energy: Poland, although it has limited water resources, can use hydroelectric power plants to produce green hydrogen, especially in places where water availability is greater.
  • Sustainable Use of Resources: It is important that hydroelectric development respect local ecosystems and water resources.
ikona zielony wodór - produkcja wodoru z farm wodnych

Hydrogen production from photovoltaics (formally yellow hydrogen)

ikona zielony wodór - produkcja wodoru z fotowoltaiki
  • Technology and Potential: Photovoltaics (PV) in Poland is developing rapidly, offering significant potential for green hydrogen production. Using solar panels to generate electricity, which is then used in an electrolysis process to produce hydrogen, is a key element in this approach.
  • Challenges and Solutions: The main challenge is to ensure the continuity of energy production, due to fluctuating solar conditions. The solution could be hybrid systems combining photovoltaics with other renewable energy sources or energy storage to enable a continuous electrolysis process.

The future of green hydrogen production in Poland

Poland, with its rapidly developing energy sector and growing interest in low-carbon technologies, is a promising ground for the development of green hydrogen production. Green hydrogen, produced using energy from renewable sources such as wind and solar, is a key element in achieving Poland’s and the EU’s climate goals.

From a long-term perspective, Poland has a chance to become one of the leaders in the production and use of green hydrogen in Europe. The development of this technology will not only contribute to the reduction of greenhouse gas emissions, but can also significantly influence the diversification of energy sources and increase the country’s energy security. The key to success will be continued investment in research and development, as well as international and regional cooperation within the framework of EU hydrogen initiatives.
Green hydrogen production in Poland is at a crucial juncture, where both challenges and opportunities are shaping the future of this technology. In the context of ambitious climate goals and the energy transition, Poland has the potential to leverage its natural resources and technological innovation to become a major player in the European green hydrogen market. Realizing this potential, however, will require decisive action, both at the national level and in international cooperation, to maximize the benefits of this green and energy-efficient technology.

Hydrogen production in Poland as an opportunity for the country's energy independence

As we know, Poland announced a Hydrogen Strategy in October 2021 to promote investment in hydrogen technology. As the third hydrogen producer in the European Union and the fifth in the world, Poland has the potential to become an important player in the global hydrogen market, provided certain conditions are met.

More than a million tons of mainly gray hydrogen is produced in Poland annually, used in the chemical, refining and food industries. Production leaders are Grupa Azoty, Zdzieszowice and Przyjazn Coking Plants, PKN Orlen and Lotos Group. In view of the data, the strategy is to increase the share of low-emission hydrogen in the structure of the raw material market in Poland.

Today, despite the difficulties of transporting and storing hydrogen, Poland is coping with these challenges. Hydrogen is an excellent fuel, but its production from fossil fuels is harmful to the environment. The alternative is to mine natural hydrogen deposits or produce it from water, although the latter method is energetically costly. However, using excess energy from renewable sources – OZE, such as strong wind – to produce hydrogen can be cost-effective. Hydrogen can serve not only as a source of energy, but also as a store of energy, enabling the storage of surplus energy. In the future, hydrogen production equipment may become available to owners of photovoltaic panels, opening up new possibilities for using hydrogen in transportation and other sectors.

For Poland, which already plays a significant role in hydrogen production, it will be crucial to focus on sustainable sourcing methods, especially on developing technologies that allow the production of green hydrogen from renewable energy sources. This will be critical to maintaining the country’s competitiveness in the fast-growing hydrogen market and to contributing to global efforts to reduce greenhouse gas emissions. But hydrogen production in Poland may indeed be our future.

With its position in the hydrogen market, Poland has an opportunity to play an important role in the future of this technology, especially in the context of climate change and the search for alternative energy sources.

 

Perspectiva Solutions - manufacturer of cable harnesses for hydrogen technology

As the Polish hydrogen technology market continues to grow, Perspectiva Solutions offers dedicated solutions in this rapidly changing sector. Specializing in the production of advanced wiring harnesses, Perspectiva Solutions provides the necessary components for various hydrogen technology applications in our country. High-quality and reliable wiring harnesses, are not only an integral part of hydrogen systems, but also bridge the gap between modern innovations and practical applications. By introducing to domestic as well as foreign markets, products tailored to the specific needs of the hydrogen sector, the company is playing a key role in promoting green and energy-efficient solutions.

Cable harnesses manufactured by Perspectiva Solutions are used in hydrogen fuel system control systems, power supply systems and safety sensors.

Your company's future in hydrogen technologies starts here!

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Author

Maciej Hawro